Custom Orthodontic Appliance Laboratory in Utah

Peak Dental Studio’s orthodontic laboratory in Utah fabricates custom appliances including retainers, night guards, splints, and specialty devices for dental practices throughout the state. Our experienced technicians understand the precision requirements of orthodontic work, delivering appliances that fit accurately and function effectively.

Whether your practice performs comprehensive orthodontics or focuses on general dentistry with limited orthodontic services, our laboratory provides the custom appliances you need. We offer both traditional Hawley retainers and modern clear retainer options, along with a comprehensive range of protective and therapeutic appliances.

Hawley Retainers and Clear Retainers

Hawley retainers remain the gold standard for orthodontic retention, offering durability, adjustability, and proven effectiveness. Peak Dental Studio fabricates Hawley retainers with precise wire clasps, acrylic bases that fit comfortably, and patient-selected colors that make wearing retainers more enjoyable for younger patients.

Our laboratory constructs Hawley retainers using quality orthodontic wire and durable acrylic resin that withstands years of daily use. Wire components receive careful forming and placement that provides retention without excessive pressure on teeth, allowing for minor adjustments if needed after insertion.

Clear retainers offer aesthetic advantages for patients who prefer invisible retention. Our orthodontic laboratory fabricates clear retainers using thermoformed plastic that provides precise fit and comfortable wear. These retainers work particularly well for adults who want retention without visible appliances.

We recommend clear retainers primarily for nighttime wear, as the material lacks the durability of Hawley retainers for 24-hour use. Many practices prescribe both types, using Hawley retainers initially for full-time wear and transitioning to clear retainers for long-term nighttime retention.

Night Guards and Occlusal Splints

Bruxism and TMJ disorders affect millions of patients, and custom night guards provide effective protection against tooth damage from grinding and clenching. Peak Dental Studio’s dental laboratory fabricates night guards with precise fit and appropriate thickness for comfortable wear and effective protection.

Soft night guards use resilient material that cushions teeth during grinding. These appliances work well for mild to moderate bruxers who need protection without rigid splint therapy. Our soft guards provide comfortable wear that encourages patient compliance.

Hard acrylic night guards offer maximum durability and tooth protection for severe bruxers. Our laboratory fabricates hard guards with smooth surfaces that allow controlled sliding during grinding, reducing force transmission to teeth and TMJ structures.

Dual-laminate night guards combine soft inner layers for comfort with hard outer layers for durability. These hybrid appliances provide the benefits of both materials, creating guards that protect teeth effectively while maintaining comfortable fit that patients will actually wear.

TMJ Appliances and Therapy Devices

Temporomandibular joint disorders require specialized appliances that control jaw position and reduce joint stress. Peak Dental Studio fabricates TMJ appliances including anterior repositioning splints, stabilization splints, and pivot appliances according to your prescription.

Each TMJ appliance receives careful fabrication based on your diagnostic records and treatment objectives. Our technicians understand the importance of proper occlusal contact placement, ramp angles, and material thickness in TMJ therapy appliance function.

We work closely with practices to ensure TMJ appliances meet therapeutic goals while maintaining patient comfort. Appliance adjustments often occur during treatment, and our laboratory provides guidance on modification techniques when needed.

Sports Mouthguards

Custom sports mouthguards provide superior protection compared to over-the-counter options, with better fit, comfort, and retention during athletic activity. Peak Dental Studio’s laboratory fabricates sports guards for contact sports, extreme sports, and any activity where dental injury risk exists.

Our sports mouthguards use impact-absorbing materials with appropriate thickness in critical protection zones. Material selection and design consider the sport involved, patient age, and dentition characteristics.

Single-color, multi-color, and team logo customization options allow for personalization that encourages athletes to wear their guards consistently. Protection only works when athletes actually use their mouthguards, and custom appearance increases compliance.

Specialty Orthodontic Appliances

Beyond retainers and protective appliances, Peak Dental Studio fabricates specialty orthodontic devices including expansion appliances, habit correction appliances, and space maintainers. Our laboratory works from your prescriptions to create appliances that address specific treatment objectives.

Palatal expanders with expansion screws provide controlled maxillary expansion for patients with transverse deficiency. Our laboratory fabricates expanders with secure acrylic base fit and properly positioned expansion mechanisms.

Habit appliances help patients overcome thumb sucking, tongue thrusting, and other detrimental oral habits. These appliances use barriers, reminders, or gentle aversive features that discourage habits while remaining comfortable enough for compliance.

Space maintainers preserve space for erupting permanent teeth following premature primary tooth loss. Our laboratory creates both fixed and removable space maintainers depending on your prescription and case requirements.

Materials and Fabrication Process

Peak Dental Studio uses quality orthodontic materials including biocompatible acrylics, orthodontic-grade stainless steel wire, and FDA-approved thermoplastic materials. Material selection emphasizes durability, patient comfort, and clinical effectiveness.

Our orthodontic appliance fabrication follows systematic processes that ensure accurate fit and proper function. Models receive careful trimming and preparation before appliance construction begins. Wire components receive precise forming and placement. Acrylic processing uses proven techniques that minimize warpage.

Quality control inspection verifies fit, retention, and finish quality before appliances ship to your practice.

Turnaround Times for Orthodontic Work

Standard turnaround time for retainers and most orthodontic appliances is two to three business days from model receipt. Complex appliances may require additional time depending on prescription requirements.

Rush service is available for urgent cases with same-day and next-day options. Contact our laboratory to discuss rush requirements for time-sensitive situations.

Submit your orthodontic cases to experience the precision and quality Utah dental practices trust, or contact our team to discuss your orthodontic appliance needs.